Guide

How to size a cold room: three inputs, one room list

Most sizing mistakes are not calculation mistakes. They are sequencing mistakes — the equipment gets chosen before anyone wrote down what the rooms have to do.

1. Write three things down before anything else

What goes in

Product type decides more than temperature: meat needs hygiene zoning, vegetables need air movement and humidity control, ice cream needs a much colder evaporating temperature.

At what temperature, in which room

One building usually contains several different rooms — a blast freezer at −30 to −35°C, frozen storage at −18°C, a chilled room at 0 to 5°C, sometimes a 10 to 15°C processing room. List them separately, not as "a cold room".

How much per day

Tonnes in and out per day, and how many hours the shift has to do it in. Two rooms of identical size behave completely differently at 5 t/day and 50 t/day.

2. Turn it into a room list, not a drawing

A room list has one line per room: name, temperature, product, tonnage, daily throughput, and what happens at the door (pallet truck, forklift, hand carts, personnel only). This is the document the equipment selection is read against — and the one that catches the classic mistake of a frozen store sized for tonnage but with a door that a forklift has to pass through every twenty minutes.

3. Only then choose equipment

Unit type follows duty: continuous heavy load suits screw or parallel piston sets; small rooms suit packaged units. Air cooler fin spacing follows room temperature — roughly 4.5 mm for chilled duty, 6.0 mm for −18°C storage, 9.0 mm for −25°C and below — because the wrong spacing means either a starving coil or a defrost cycle every hour.

Five decisions that are expensive to change later

Defrost method

Electric, hot gas or water defrost — chosen at design stage. Changing it after the room is built usually means new coils.

Floor insulation and vapour barrier

Frozen rooms need underfloor protection against frost heave. It is invisible until it becomes a demolition job.

Drainage slope and traps

Condensate has to leave the room without freezing or letting air in. Poor layout shows up in month two, not day two.

Panel thickness per room

Chilled, frozen and blast freezer walls are not the same. Using one thickness everywhere is either expensive or ineffective.

Power supply and future expansion

Installed capacity, voltage and phase; and whether a second phase of rooms is coming. Both are cheap now and costly later.

Who maintains it

A local service team changes the sensible answer: fewer, larger units versus distributed packages.

A short checklist you can send us

Product(s) · room list with temperatures · tonnage and daily in/out · room dimensions or a layout drawing · local summer design temperature · power supply (voltage / phase / frequency) · whether the product is for export · target commissioning date. With these, a first room list and an indicative price usually takes one working day.

Related

Temperature bands and what each one implies: Cold room temperature zones explained. Sector specific room lists: meat processing · poultry & slaughter.

Send the checklist, get a room list

No obligation until you approve a drawing and a price.

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